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Spinelli, Andrea
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Spinelli
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Andrea
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Andrea Spinelli
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- Experiments on Supersonic ORC Nozzles in Linear Cascade ConfigurationOliveti, Marco; Manfredi, Marco; Persico, Giacomo; Spinelli, Andrea; Gaetani, Paolo; Dossena, VincenzoIn organic Rankine cycles (ORCs), the turbo-expander represents a critical component due to the major impact of its efficiency on working fluid selection, cycle layout and overall plant performance and profitability. Also, its design is complicated by large expansion ratios, by the demand of operational flexibility and by the thermo-physical characteristics of the working fluid and non-ideal gas effects. This typically leads to turbines with low number of stages and transonic/supersonic flow regimes. For these reasons, the ORC turbine design relies on advanced aerodynamic models and high-fidelity tools based on computational fluid dynamics (CFD). The verification of high-fidelity tools requires accurate fluid thermodynamic models and experimental data concerning canonical flows, since experiments on non-ideal flows within ORC turbine cascades are still missing in the literature. To fill this gap, a novel experiment has been designed at Politecnico di Milano on an ORC supersonic linear cascade, aimed at characterizing the flow field within the bladed and semi-bladed portion of the channels, at the trailing edge where shock/fan systems arise, and downstream the cascade, by retrieving the pitch-wise total pressure loss distribution. This paper reports the outcomes of an experimental campaign focused on the expansion of hexamathyldisiloxane (MM) within the cascade. Initial commissioning tests were performed using nitrogen at different pressure levels. Finally, the experimental data gathered during a campaign carried out with MM in non-ideal conditions are presented and compared with CFD simulations, allowing to assess real gas effects on the trailing edge shock pattern and pressure distribution through the cascade.
- ASSESSMENT OF TRILATERAL ORGANIC RANKINE CYCLE FOR SOLAR APPLICATIONS WITH INNOVATIVE TURBOEXPANDER CONCEPTRomei, Alessandro; Giostri, Andrea; Spinelli, AndreaLow-temperature solar collectors coupled with thermal energy storage can enable stable and carbonfree energy production. The key issue is to efficiently convert solar energy into electricity without resorting to complex architecture that may hinder the technical and economic feasibility of the entire system. In this work, we propose a fully integrated organic Rankine cycle (ORC) with the solar field and energy storage, targeting 200 kW. The system consists of a single circuit of the selected organic fluid that passes through the solar collectors, the thermocline thermal energy storage, and the ORC unit. The organic fluid remains liquid inside the solar field and the thermal energy storage, leading to a trilateral thermodynamic cycle. Leveraging the thermodynamic behavior of molecularly complex fluids, the radial-inflow turbine expands from saturated liquid to superheated vapor. Following the idea of White (App. Therm. Eng., 192 (2021), 116852), the nozzle cascade expands the two-phase flow mixtures and delivers superheated vapor to the rotating cascade. In this way, the rotor processes dry organic vapors without incurring mechanical damage or suffering from additional losses due to twophase interactions. Three maximum temperatures are investigated, and each of them entails a different fluid selection to have the liquid-to-vapor expansion through the stator. Preliminary designs of the radial-inflow turbines are carried out by employing a meanline code, validated for single-phase organicfluid flows, revealing that feasible designs can be obtained. Based on these results, the proposed technology appears feasible and promising on the technical ground.



